First, remove the two black screws.
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Carefully, disassemble all the parts shown...do all your work on a white piece of paper or cloth, so you can see all the pieces...Caution: There are two tiny springs...don't loose them.
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Remove the black rubber gasket from the cap.
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Remove the little screw with lock washer and flat spring. Note, the concave/convex curvature of the flat spring for when you reassemble.
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Picture after removing the top lock key swing cap, screw, lock washer and flat spring.
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Another picture of the screw, lock washer and flat spring removed from cap.
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Here's the flat spring mentioned above.
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Another picture...see the difference?...
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Cap and top lock key swing cap,
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Top side of the cap and top lock key swing cap,
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While powder coating, I put everything back together, not to keep everything in one place but to fully understand how to reasssemble the cap. Held it all together with some Scotch tape.
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Looking at it from the top side.
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I always use baggies to hold all the loose parts while I work on anything.
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Just a picture of the powder coating oven. Top lock key swing cap on the left and the main cap on the right.
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Finished powder coated cap and top lock key swing cap,
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Mod complete and cap back on the gas tank.
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